I've had a bad cold for the last week or so, and today I pushed my window of opportunity just a little too far. I wanted to cut just one more piece before I quit for the day and wound up cutting it across the grain Can you spot the piece? The background glass should be cut with the movement of color going horizontally. It wasn't until I took photos, then looked at the photos that I realized my mistake. It's the big piece between the sun rays. I'll re-cut that piece tomorrow.
I haven't been able to work on the glass as much as I would like this week, but it keeps coming along, one piece at a time. I originally made the beak out of some amber colored glass, but it was too light and didn't have enough contrast, so I switched it out for a dark brown glass. The eye ring is a dark amber translucent glass and the center of the eye is dark blue. The white glass, Spectrum Firelight, is a little tricky to cut because it is textured on both sides. Sometimes the cutter takes a little unplanned journey of it's own.
After several days of a debilitating cold, I finally got some time in on the project today. The borders for the center "Dove" panel are in, the Holy Spirit flame, and some of the background. I won't be able to start on the dove until Thursday.
I love the red glass for the Holy Spirit flames. Maybe it's because most of the other colors are more subtle, but I can see that the leftover red, which is Wissmach glass, will be calling to me for another project. I'll have to think of something, because the glass is delicious.
Taking a hint from construction techniques, I took two long strings of Strong Line and put them one on top of the other, gave it a good coat of flux, then soldered them inside the exposed portion of the perimeter zinc H came (think glulam beam). It added enough rigidity that Ed could safely move it into the garage.
But not before I had him stand it up in the light.
Ed built a rack today for the panels to be stored on until moving day. I am still just amazed at how he can see a project like this in his head and just BUILD it.
And as soon as we got the first panel on the storage rack, I started doing layout for the second panel. Time's a wasting!
In spite of all the Strong Line, there is too much flex in the panel for comfort. Even though I would love to take a photo against daylight, I'll not hold it up more than I have to for fear of a terrible accident. I will have to figure out how do to the rest of the panels differently, with more reinforcement. I'm not quite sure how to make this one more secure, now that it's all soldered.
The first of three panels all done and flipped over to the right side. In spite of working like a mad woman I didn't get it done in time to hold up to daylight. I spent an hour placing Strong Line reinforcement in every conceivable place, especially reinforcing the borders. And just in case you didn't know, when you shove a piece of copper under your fingernail by accident, it hurts like crazy and bleeds all over. Then, when you get flux in it, it's like lemon juice on a paper cut. I soldered for about five hours, and in spite of the fume trap, inhaled waaaay too much flux smoke. I'll try to get a picture tomorrow of the light shining through. I'm pretty happy with the softness of the colors.
All the foil is wrapped on the first panel. Often I especially like the glass panel before any foil or solder goes on. This time, I like the look of it with the foil better. Tomorrow I will add Strong Line to reinforce the panel, particularly along the borders where the long lines create potential hinge points. I ordered some non-acid flux, but it may be too hard to wait for it. I may use regular flux on this panel and start soldering tomorrow.
Yesterday was Go-To-Town Day, so I wasn't able to work on the project until today. I finished cutting out the first of the three panels for the first window. It's a milestone, and I'm excited. Tomorrow after church, I can start foiling. I'm hoping to get it foiled in two days. I doubt that I can keep the pace of a panel every two weeks, but that will be the goal.
The dove portion is complete and I started in on the background and the first sun ray. I can't say enough how different the glass looks down flat than it does up in the light. If I can dedicate a whole day to it tomorrow I should be able to start foiling on Friday.
I began cutting the dove's wing today. I am using Spectrum Glass Firelight for the dove. I'ts incredible up in the light. I also got to cut the first of the background glass. The back of the glass on the flat just doesn't do it justice. It has lovely amber swirls. It was a short work day today. I'll be back at it tomorrow.
I thought I was going to be a week without a cutter, when Debbie, my favorite glass lady, said she had an extra and would meet me halfway between her place and mine. Get in the truck! First thing this morning, we drove over and picked it up. As soon as I got home with it I was setting up shop. Thank goodness for helpful people!
I decided to change out the grinder bit on my glass grinder before I got too far into the day. The old bit was locked down tight and wouldn't budge. Really? All I want to do is CUT SOME GLASS! Ed finally was able to knock it free. We got the new bit on and now I can cut glass. Yay! By the end of the day I had the border on the first panel finished. Geometric shapes are not my strong point, but everything looks like it's hitting square. The border design is an echo of the existing window in the front of the church. Finding glass that was an exact match would have been an impossible task, so I went for similar colors, or complementary colors. The existing windows have painted roundels in the "sky" arches. I found some really pretty clear roundels with a molded swirl and will be using those.
One of the fun parts of glass is that the "right" side of the glass is down, and shows colors different than the "wrong" side of the glass which is visible here. There is always that moment of anticipation when the panel is finally soldered, is held up to the light and comes alive for the first time. Until then, I'll just have to look at the back.
All of the border for this first panel is cut. Tomorrow I'll start on the white glass for the dove.
After church today, I hauled in the first piece of glass, it's a blue/green mix for the first border. I cut it into two inch strips, and laid them out. Then I went to the next color, which is for a narrow yellow border. I kept getting a bad break, until I realized it wasn't the glass, it was my cutter. It's the same blade in the cutter that I have used for eight years, and it's finally done.
I was pretty sure I had purchased a replacement some time ago, so I started going through the drawers. I'm pretty sure every house has one of those junk drawers where every little knickknack and extra thumbtack is placed. I happen to have several of those drawers. The replacement cutter isn't in any of them...or the cabinet...or the storage bins.
I'm frustrated. I am all ready to go, just want to cut glass, and I'm stuck without a cutter until I can get to my friendly glass shop. That may be several days.
Remember all that time I spent taping together the pattern? Today I cut it all apart. Each window will be made in three panels, with a 2 1/4" mullion running vertically through the picture. In order to keep the proportions correct, I have to create the full sized cartoon, then cut it into three parts, keeping in mind the elements of the design and the missing space for the mullions.
Edd Eckland made a template for the windows, and it is perfect. Everything is straight, square and true, which makes my job a lot easier.
Today I completed the pattern, measured and cut it apart. Then I took the section for the first panel and made a sandwich of contact paper, carbon paper (remember carbon paper?) and the pattern. I traced the pattern so it would show on the contact paper. The contact paper is then used on the glass so I can cut the pieces out. I took it all apart again.
Finally I set the whole cartoon on a piece of sheet rock, block it out to size and measure everything once more. The phrase "measure twice, cut once" takes on a whole new meaning with glass. Praise be, it's perfect. Five hours of layout, and I haven't even cut any glass yet.
Yesterday we drove up to Northwest Art Glass in Redmond to buy supplies. For the record, if someone asks me if I would rather go to Disney World or back to the glass warehouse, glass wins hands down! Isle after isle, rack after rack, with the most gorgeous glass I have ever seen. I had a list of what I needed and Matt, the glass king, made finding everything so easy. In an hour I had piled up 32 sheets of glass, 25 lbs of solder, copper foil, zinc came and a variety of other supplies. It's a 3 1/2 hour trip each way. We were back on the freeway headed home by 1:00 p.m. And except for that little part where we headed northbound I5 instead of southbound (the sign for Vancouver B.C. was a clue) it was an easy trip.
I owe a very special thank you to Debbie Patana of Inspirations Glass in Chinook. She made it possible for me to purchase glass at Northwest Art Glass and I am so very grateful. She has been very generous with her time and knowledge as well.
We were expecting heavy rain this afternoon, so first thing this morning, we unloaded the truck. Every time Ed lifted a piece down to me, I was struck by the beauty of the colors in each one. We stacked them in the garage, as they were too big to go in my glass rack.
This afternoon I started piecing together the pattern for the Holy Spirit As A Dove window. I usually make my own patterns, but I just couldn't get what I wanted down on paper. Finally I saw a pattern for sale through Gospel Glass that had all the elements I was looking for. Why reinvent the wheel? I purchased the pattern. I use a program called Rapid Resizer to enlarge my patterns. It prints out the pattern to the desired size in tiles, then I tape the tiles together to make the whole. Excluding the borders, the image is 67"x67". I went through four rolls of sticky tape. I print the pattern in mirror image so that when the window is finished, any textured glass will be on the viewing side. The glass is cut on the smoothest side.
Finally I had the entire image taped together. After that I worked on plotting out the border, which will be the same for all four of the windows.
When I tried my hand at stained glass eight years ago, I never imagined myself being able to create windows for a church. Ed taught me that every large project is just a series of small steps.
J.R.R. Tolkien's Bilbo says it best. "It's a dangerous business, Frodo, going out your door. You step onto the road, and if you don't keep your feet, there's no knowing where you might be swept off to."
Tomorrow I step onto the road, up to Redmond, WA, to pick up enough glass for the first two of four church windows. I'm excited and more than a little nervous. I want to do it right, and I want to do it with a whole heart.
Each window unit will have three tall panels. The small square panes above will stay. The completed panels will be inset in the interior over the existing obscure glass windows, and set with stops and quarter round.